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aluminium handle mini colorful pocket knife

Folding Knife With Aluminium Handle: Please remember to vote for this instructable as I put in a lot of time and effort to make this and show it to everyone. Thank youThis instructable will show you how to, from scratch, make a folding knife with cast aluminium handles. The making of.

1. I found a set of templates that were created by John Heisz. The templates are found for free on his website ibuildit.ca or can be found dire.2. The first part of this process is to find a piece of flat steel. It is better if you can use old saw blades or tool steel but for this project I.3. Next, I clamped the knife in the vise and slowly used a metal file to grind the steel to a point. I could have done it faster with an angle grin.4. To make this steel harder and able to hold an edge, we have to go through a process called quenching and tempering. To do this, I used a propane.5. I wanted to make the knife handle out of aluminium partly because I had never seen it before and also because I am always looking for an excuse.6. After I pulled the aluminium out of the mold, I could tell that the sides were very rough and needed a lot of work to be done on them. I sanded.7. After both sides of the handle were sanded up, I began drilling holes. I simply lined up the template and marked exactly where the holes need to.8. The first step in making the locking mechanism is to cut out the lever from the template onto a piece of 3 mm. thick steel. I tried to use an an.9. As I cast the handle out of aluminium instead of cut it out of wood, as John Heisz intended, there were lots of adjustments that were needed to.10. Once you are sure that everything is fit together correctly, you can trim down the pins and glue the knife together. I used aluminium rivets as.

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